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Add reference file: Semiconductor & Hardware Consulting #7

@DogInfantry

Description

@DogInfantry

What's needed

Semiconductors have become geopolitically critical and a major consulting focus post-CHIPS Act. McKinsey, BCG, and Bain all have active semiconductor practices. Not covered in the skill at all.

File to create

skill/references/semiconductor-hardware.md

What to cover

Industry economics

  • Fabless vs IDM vs foundry models (TSMC, Intel, Samsung) and their margin profiles
  • Leading vs lagging node economics: cost per wafer, yield rates, CapEx intensity
  • Gross margins by segment: fabless (55–65%), IDM (45–55%), foundry (40–50%)
  • R&D intensity: 15–25% of revenue for leading players
  • Cyclicality: semiconductor revenue swings of 20–30% in downcycles (2022–23 correction)

Geopolitical and supply chain dynamics

  • CHIPS and Science Act (US, $52B): what it funds, who benefits, what it means strategically
  • TSMC concentration risk: ~90% of advanced (<5nm) logic chips from one company in Taiwan
  • China decoupling: export controls (BIS Entity List, advanced chip restrictions Oct 2022 / Oct 2023 updates)
  • Onshoring economics: US/EU fab cost premium (~40–50% vs APAC) and policy offset mechanisms

Common consulting engagements

  • Supply chain resilience and multi-sourcing strategy
  • Make vs buy for chip design (custom ASIC vs off-the-shelf)
  • Post-merger integration after semiconductor M&A (Broadcom/VMware, AMD/Xilinx patterns)
  • Government relations and CHIPS Act application strategy
  • Demand forecasting and inventory strategy (bullwhip effect in semis)

Case interview angles

  • Market entry: should a tech company design its own chip?
  • Cost reduction: improving fab yield from 70% to 85% — what's the impact?
  • M&A: rationale for a fabless company acquiring a foundry

Watchouts

  • Lead times of 12–26 weeks make inventory strategy non-trivial
  • IP moats are extreme — competitive analysis is harder than in most industries
  • Engineering-heavy clients; consultants must earn credibility fast

Ideal contributor

Anyone with semiconductor industry experience, supply chain background in electronics, or consulting work in hardware/chips/electronics manufacturing.

Reference

See CONTRIBUTING.md for structure and quality bar.

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